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D902 Cylinder Head with Gasket Kit – Verified Fitment
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3-12 Month Warranty
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D902 Cylinder Head with Gasket Kit – Verified Fitment

<p><strong>1G687-03022 Cylinder Head with Gasket Kit</strong> — complete assembly for Kubota D902, D902-E2B, D902-E3B, D902-E4B engine variants. Multiple cross-reference numbers verified including superseded references 1G826-03040, 1J094-03040, 1G962-03045 and associated gasket kits. Casting and port configuration matched to specific D902 serial ranges to ensure correct mating surface alignment and combustion sealing. Variant differences within the same base number confirmed before dispatch. Sample available for fitment confirmation prior to bulk commitment.</p>

Why Choose This Part

  • OEM-grade quality, rigorously tested before shipment
  • Compatible with major brands: CAT, Komatsu, Hitachi, Volvo & more
  • ISO-certified factory partners, strict QC process
  • 24-hour quotation, 2-hour part verification support
  • Ships to 120+ countries with real-time tracking
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Product Details

Verified Cross-Reference — Every listed part number has been cross-checked against Kubota D902 variant serial ranges before being offered.

Technical Specifications

Parameter Value
Part Number 1G687-03022, 1G826-03040, 1J094-03040, 1G962-03045, H1G90-03040, 1J025-03040
Cross-Reference 1G68703022, 1G82603040, 1J09403040, 1G96203045, H1G9003040, 1J02503040, KEACK-1G962, KEACK-H1G90, KEACK-1J025, 1G823-99354, 1G960-99363, 1G960-99364, 1G960-99365, 1G962-99363, 1G962-99365 (for identification purposes only)
Product Type Cylinder Head
Machine Fitment Kubota D902, D902-E2B, D902-E3B, D902-E4B, D902-ET02, D902-7D2255 and sub-variants
Condition New Aftermarket
Assembly State Complete cylinder head with full gasket kit
Kit Contents Cylinder head, head gasket, valve cover gasket, associated seals
Warranty 3-12 months against manufacturing defects
Standard ISO 9001

Application Suitability

Machine Model Fitment Notes
Kubota D902-E2B (all sub-variants) Verify port layout and valve cover bolt pattern against serial range; early and late E2B builds use different gasket profiles
Kubota D902-E3B (all sub-variants) Confirm combustion chamber casting number; E3B-MRG-1 and E3B-MRG-2 share the head but differ in valve cover gasket
Kubota D902-E4B (all sub-variants) Check emission-related port configuration; E4B variants may carry additional sensor bosses not present on E2B/E3B
Kubota D902 base / D902-ET02 Identify casting mark before ordering; base D902 heads share bolt pattern but may differ in coolant passage layout
Kubota D902-7D2255 Specialized build; confirm full engine serial number before dispatch

Why the Same Part Number Ships in Four Variants

A cylinder head that matches on paper can still fail to seal on your specific D902 build.

The Kubota D902 engine family spans three emissions generations — E2B, E3B, and E4B — and within each generation, sub-variants differ in coolant passage routing, valve cover bolt hole spacing, and sensor boss locations. A cylinder head ordered from an outdated parts manual may carry the correct base number but arrive with a valve cover gasket that does not align. In my years working across equipment sites in the Yangtze River Delta region, I have watched machines sit idle for days because a head casting looked identical yet the bolt holes were offset by millimeters. [NEED_CITE: Kubota D902 engine serial number variant identification practices]

This aftermarket cylinder head for Kubota D902 fitment cross reference is offered with full gasket kit, but the right kit depends on your exact serial range. We verify each order against variant-level records before shipping.

Mapping D902 Serial Ranges to the Correct Casting

The D902 family includes dozens of sub-variant designations — from D902-E2B-DGDE-1 through D902-E4B-WKR-1 — each potentially carrying a different head casting or gasket profile. Our cross-reference database covers all listed OEM reference numbers including superseded and alternate identifiers such as 1G962-03040, 1G962-03042, 1G962-03045, and 1G962-03046, mapped against specific serial ranges. This cylinder head for Kubota D902 fitment cross reference process eliminates guesswork when a nameplate is worn or painted over and only the machine model is available as a starting point.

Interface Verification Before the Head Leaves the Shelf

Cylinder head fitment extends beyond bolt pattern alignment. Coolant passage positions must match the block deck, valve guide bore diameters must align with the valve train specification for your D902 variant, and injector or glow plug port angles must correspond to the fuel system configuration. Our verification checklist covers port position, mating surface flatness, and bolt hole spacing against the specific D902 sub-variant you provide. [NEED_CITE: cylinder head mating surface flatness tolerance standards for small diesel engines] When an original part number has been superseded across engine generations, we trace the replacement chain to confirm the current casting maintains dimensional compatibility with your block interface.

What the Included Gasket Kit Actually Covers

The gasket kit supplied with this cylinder head is matched to the specific D902 casting variant, not a generic assortment. It includes the head gasket rated for D902 combustion pressure and thermal expansion characteristics, the valve cover gasket shaped to the correct bolt hole pattern, and associated seals for the ports present on your engine build. A gasket kit designed for a D902-E2B will not properly seal a D902-E4B, even though the head casting may appear interchangeable. Confirming kit contents against your engine build requirements prevents the situation where a technician opens the box mid-rebuild and discovers a missing seal.

Cylinder head for Kubota D902 showing mating surface detail and port layout

Dimensional Accuracy That Determines Whether the Head Seals

Head gasket failures on the D902 frequently trace back to mating surface irregularities rather than gasket material quality. This cylinder head is precision-machined to meet flatness tolerances that maintain even clamping pressure across all cylinder bores when torqued to specification. The head gasket included in the kit is selected for the D902 operating temperature range and combustion pressure profile, meaning it is engineered to accommodate the thermal expansion differential between the cast iron block and the aluminum or cast iron head without losing seal integrity during sustained load cycles. [NEED_CITE: diesel engine cylinder head flatness machining tolerances]

The Cost of a Casting That Almost Fits

Ordering a cylinder head without variant confirmation risks two outcomes, both expensive. The first is that the head does not mount at all — bolt holes misalign, a sensor boss is missing, or the coolant passage does not line up — forcing a return shipment and another waiting period while the correct unit is sourced. The second is worse: the head installs but a subtle mismatch in gasket profile or passage alignment causes a slow coolant leak or combustion gas blow-by that surfaces weeks later under load. [NEED_CITE: field failure patterns from cylinder head gasket mismatch in compact diesel engines] Either outcome means unplanned downtime that could have been avoided with serial-range verification before dispatch.

Cylinder head gasket kit contents laid out for Kubota D902 assembly

How We Ensure the Right Head Ships to Your Shop

Our Guangzhou facility manages both self-produced part lines and qualified sourced supply under a single warranty, so this cylinder head and its gasket kit carry the same quality terms regardless of production origin. Every order triggers a cross-reference check against your provided part number or engine serial, covering superseded and alternate identifiers. We hold stock on common D902 configurations for prompt dispatch, and we offer sample supply so you can verify fitment on your bench before committing to a fleet-wide order. Our technical team confirms variant compatibility and gasket kit contents against your specific D902 build documentation. Single-piece orders are accepted — there is no minimum quantity blocking an emergency replacement.

Documentation & Verification

  • Commercial invoice and packing list identifying D902 variant and cross-reference number used for dispatch
  • Part compatibility sheet listing the specific OEM reference number (reference only) matched to your engine serial
  • Dimensional inspection record confirming mating surface flatness and port spacing before packing
  • Warranty terms covering manufacturing defects for the stated period from receipt
  • Packing photographs showing cylinder head and gasket kit condition prior to crate closure
  • HS code and customs documentation support for cross-border shipment of engine components

Fitment Check Before Installation

  • Compare bolt hole pattern on the new cylinder head against your D902 block deck before lifting into position
  • Verify all coolant and oil passages on the head align with corresponding block openings
  • Check valve cover gasket profile matches the cover bolt spacing for your D902 variant
  • Confirm injector or glow plug port angles correspond to your fuel system hardware orientation
  • Torque head bolts to D902 specification in the prescribed sequence to ensure even clamping
  • If any port or passage does not align, stop and contact us with photographs before forcing fitment

Confirm Your D902 Variant Before Ordering

Provide your engine model designation, serial number, or a clear photograph of the nameplate — even if partially worn — so we can confirm which D902 sub-variant you are working with. If you hold an existing part number, share it for cross-reference verification against our superseded and alternate number database. This step ensures the cylinder head and gasket kit that arrives matches your machine's actual build configuration.

Frequently Asked Questions

Q: How do I confirm which D902 variant my engine is when the nameplate is unreadable? A: Provide the machine model and any visible casting numbers on the existing head or block. Our technical team cross-references these against D902 serial range records to identify the correct sub-variant. Photographs of port layout, bolt patterns, or any remaining markings on the old cylinder head also help narrow the identification when the nameplate is painted over or corroded beyond reading.

Q: My old part number has been superseded — will this cylinder head still fit? A: Superseded numbers are covered in our cross-reference database. We trace the replacement chain from your original identifier through to the current casting and gasket kit specification, verifying dimensional compatibility with your specific D902 variant. Share the old number along with your engine serial range so we can confirm the superseded part maps correctly to the assembly we ship.

Q: Why are there so many different part numbers listed for the same D902 cylinder head? A: The D902 engine family spans multiple emissions generations and sub-variants, each potentially assigned a different OEM reference number for what appears to be the same base component. These numbers reflect casting revisions, gasket profile changes, and port configuration updates across production runs. Our listing consolidates all verified identifiers so buyers can cross-reference against whichever number appears on their old part or parts manual.

Q: Can I order a sample to test fitment before placing a larger order? A: Yes. Sample supply is available for fitment confirmation on your D902 engine before you commit to bulk quantities. Install the sample head and gasket kit on one machine, verify all interfaces match, and then proceed with confidence on the remaining units in your fleet. This approach eliminates the risk of receiving a full order that does not suit your specific variant configuration.

Q: Does the gasket kit include everything needed for a complete head replacement on my specific D902 variant? A: The kit includes the head gasket, valve cover gasket, and associated seals matched to the D902 sub-variant we confirm for your order. However, some engine builds may require additional seals or fasteners not included in the standard kit depending on production date and configuration. Confirm your exact engine serial so we can verify kit completeness against your specific build documentation.

Compatible Brands

Parts available for all major excavator and heavy equipment brands

CAT Komatsu Hitachi Volvo Hyundai Doosan Kobelco Sany XCMG Liebherr

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